® Mortar

....Just add water!

For doing repointing work, stucco and plaster work or for laying up masonry units with a
significant CO2 savings over modern materials used for the same applications.
Our on-line calculator gives the CO2 savings result you receive.


® Mortar, in any of the stock colors, are simply a prepared blend of binder/aggregate/pigments to which you just add water, mix and go to work. Use it to repoint historic buildings, stucco and build new buildings which are considered a Green Application and result in a desired "Old World" Lime finish. It is as simple as mixing the mortar with water using a high torque industrial electric drill and a rigid paddle attachment in five-gallon pail or using a mason's paddle-style mortar mixer. The bag weight is 38.5 pounds.

® Mortar is coded as "DGM" followed by a number to correspond to a certain stock mortar color. "SCG" on bags means "Standard Construction Grade" where no pigment is added. Type "F" stands for "fine sands" for the application of butter joint repointing, fine jointed Ashlar stonework and for smooth stuccos. Type "G" stands for "coarse granules" for most all other applications. The granules in Type G are coarse in comparison to the fine sands in a Type F mortar, but the coarse granules are likened to regular mason's sand that meets ASTM C-144 standards for sharp, well-graded sand. The coarse grains are not as coarse as typical concrete sand. Type F and Type G sands have a range of grades making up the majority of the component sizes in the entire sand blend. All Stock ® Mortars are made with NHL 3.5 and “G” type sand blend. ® Mortar (F) with fine sand is also made with NHL 3.5 and is a stock product in the SCG Non-Pigmented color only. All other mixes are considered a custom blend.



The advantage of the pre-blended material with sand and pigment already added is that the mixing can take place on each level of scaffold, if suitable conditions allow using the drill and paddle mixing method, with no excess sand piles or other bags of material stored on site. ® pre-blended mortar is all you need. Having all the materials in one bag reduces the temptation for masons to add Portland cement to the straight Natural Hydraulic Limes thinking this is what is customary when they use local type S hydrated lime. The pre-blended material ensures that the engineering of the mortar’s final properties is kept in a high quality control environment with the right sand and the right pigments for consistent color.


® Lime Mortar And Color-Matching System

NO Portland Cement is present in ® mortars. ® mortars will still reach over 750 p.s.i. as is required for a type N mortar while maintaining a high permeability that is beneficial for repointing and repair work on historic structures originally built with lime and sand mortar.

® Mortars can be used for sustainable applications in stucco, interior plaster, laying up of masonry units, stonework and as historic building repointing mortars.

The colors shown below represent the 9 stock ® Mortar colors. Click on the image of the mortar kit to open the image in another window for printing it.

Ecologic Custom Colors

Disclaimer: Many factors affect how this image may appear on your computer monitor and how it prints on your specific printer. Print this page to provide a similar representation of the actual shades of all stock ® Mortars. It is suggested that you purchase the ® Mortar kit so that you may view each strip individually or hold one or more of these channels of dried mortar up to a building to determine a match when planning to duplicate a repointing mortar.

Click here to view or print the data sheet for ® Mortars

 

® Lime Mortar Kit and Color-Matching System

An ® Mortar kit has the 9 stock colors of ® Mortar and 4 custom blends using our stock colors. The four example blends have some commonly found inclusions added to more closely match some typical historic mortar joints. This is done as an example of how you could use the 9 stock colors to produce hundreds of new shades and find ones specific to your various applications. The 4 custom blends have the inclusions and aggregates slightly exposed to duplicate a weathered surface in order to demonstrate how you can tweak the final appearance of a mortar to make it an indistinguishable match such as for patch pointing applications on historic buildings. You can hold one or more of these strips up to the original mortar on a building to ascertain which stock color or blend may be a match. ® Mortar colors are earth tone shades developed over 25 years to duplicate the majority of the mortar colors found on vintage buildings throughout the United States. You can add local aggregates from your region in various degrees in order to more closely match the color and texture of the building’s original mortar joints when the joints are properly tooled.

Please call for advice or if you need service regarding where to mail samples for mortar analysis in order to have a custom mortar duplicated or to design a mix if one of our stock colors or blends will not suffice.

The cost of the mortar kit is $20.00 (US) and includes shipping to the address you specify.

or call LimeWorks.us at 215-536-6706 to order a kit or for further information.

Sand Kit

Marble dust Medium marble aggregate Fine white silica sand #100 Sand #1/2 Sand Inclusion simulator (no graph) #1 Sand #1/4 Sand #0 Sand #2 Sand Fine slag flecks (no graph) XF Slag flecks (no graph)

 

For more extensive museum quality repairs please consider ordering a Building Conservator’s “Available Aggregate/Sand Library.” These are the aggregates available for custom ® Mortar mixes intended to be used by the design of architectural conservators to more closely simulate original sands and inclusions found in historic mortar formulations.

The cost is $40 (US) and includes shipping to the address you specify.





Order sand library (mini) or call LimeWorks.US at 215-536-6706 to order a kit or for further information.



® Sand Mastic™

Sand Mastic™ is a specially formulated dry powdered blend of Hydraulic lime and well-graded sands. Sand Mastic™ is mixed on-site with independently purchased raw and boiled linseed oils not included with the product. The mastic produces a flexible vertical and horizontal pointing mortar which can be used between the juncture of masonry and wood elements or where movement joints may occur. Cost is $90 for a 32 pound pail.



Takcoat™

Takcoat™ is a specially formulated interior one-coat plaster based on Hydraulic Lime, aggregates and VOC free additives. It is used as a transitional plaster coat over smooth substrates without the need for priming with sanded or acrylic primer, or as a one-coat lime finish over smooth substrates if properly applied. Takcoat™ is a neutral white or custom colored dry powdered plaster supplied in 38.5 lb pails to which mixing water is added on the job site.
Benefits:
Takcoat's™ unique qualities allow it to be troweled or rolled onto smooth interior walls, allowing a transition to a natural and old world lime finish. Takcoat™ reduces the time and labor associated with primer applications and allows a first coat in a two or more coat plaster finish.





Suitable substrates include:


Suitable topcoat finishes include:

Documents:

Material Safety Data Sheet

® Mortar Installation Tutorial

® Mortar Application Instructions

Specifications for Plaster on Wooden Lath

Specifications for Plaster on Metal Lath

Specifications for Plastering on Masonry - Brick, Block, Stone

Specifications for Plaster on Adobe/Cob

Specifications for Injection Grouting

Specifications for Plaster on Strawbale

Specifications for Plaster on Concrete

Specifications for Cladding NHL

Specifications for Masonry Bedding Grout

Specifications for Lime Concrete

Masonry Repointing and Reconstruction Specifications

Type G Mortar Data Sheet (Submittal)

Type F Mortar Data Sheet (Submittal)

® Mortar Sieve Analysis

Takcoat™ - Interior Natural Wall Finish and Transition Plaster

Takcoat™ - Material Safety Data Sheet

Sand Mastic™ - Cut Sheet

Sand Mastic™ - Material Safety Data Sheet

Water Ratios and Proper Mixing of Colored Mortars



Simple Recipes For Making Compatible Repointing Mortar, Historic Masonry Repair Mortars, Stucco and Plaster using ® Mortar.


 

Panel #1

Common Bond in Brickwork

Upper: Modern, stiff mud, wire cut standard 7-5/8
          face brick pointed with mortar struck flat or
          as a flush joint to show aggregates

Mortar Mix: 1 part ® Mortar G #DGM 200                   (brown/grayish)
                1/4 part washed coal flecks, (or
                 medium grade slag bits).

Lower: Historic, stiff mud, wire cut smooth
          Philadelphia Brick, an 8-1/4 face brick with
          Buttered joint

Mortar Mix: 1 part ® Mortar F #SCG
                 1/4 part marble dust screenings

Finish Tools- 3/8" slicker, 1/8" slicker, 1/16" slicker
                

Panel #2

Carolina variegated sandstone pointed in a Beveled Ridge joint

Mortar Mix: ® Mortar G #DGM 50

Finish Tools- 3/8" slicker, 1/2" slicker
                 

Panel #3

Variegated siliceous Iron stone pointed in a Raised and Ruled White Ribbon joint over a neutral colored background mortar brushed flat

Background
Mortar Mix:
® Mortar G #DGM GRAY

White Ribbon
Mortar Mix: 1 part NHL 3.5
                 2-1/2 parts sharp, well graded and
                     then screened white sand.

Finish Tools- 1/2" slicker, Wire Duster and 1/2" ribbon jointer and a loop

Panel #4

Diopsidic sandstone (Serpentine-like (green) pointed in a Cobweb Ribbon (cobweb also Serpentine-like (curves)!)

Mortar Mix:® Mortar G #DGM GRAY

Finish Tools- 1/2" slicker, Wire Duster and 1/2" ribbon jointer and a loop

Panel #5

Limonitic sandstone (yellowish brown) pointed in a Grapevine Stone joint, (not to be confused with the commonly named grapevine joint in brickwork where in that case an incised 1/8 line is impressed into the wet mortar when striking with a grapevine jointer tool.)

Mortar Mix: 1/2 part ® Mortar G #DGM 100
                1/2 part ® Mortar G #DGM 250
                 (greenish ochre-brown colored)
                

Finish Tools- 1/2" slicker, 1/2" Stone Grapevine Jointer

Panel #6

Appalachian Bluestone (a sedimentary sandstone) pointed in a **Beveled Ridge joint which had the yellow sand aggregates exposed for a weathered appearance

Mortar Mix: 1 part ® Mortar G #DGM 100                  (light brown/mud colored)
                1/4-1/2 part sharp, well graded yellow
                concrete sand

(Inclusions of lime chunks were also added along with the sand aggregate to duplicate the imperfection often seen in weathered mortar where the original lime slaking left bits of calcium hydroxide not fully broken down in the putty and where weathering reveals such bits. This denotes a "hot mix was used and fresh slack lime had sand added then used immediately). Mix NHL 3.5 and water, let it harden a week and break it up to add small bits.

Panel #7

Exterior, weathered, (by exposing aggregates) brown coat plaster (AKA stucco, render). Inclusions of lime chunks (see note above) were dashed into the wet plaster

Mortar Mix: 1 part ® Mortar G #DGM 100                  (light brown/mud-colored)
                 
                 1/4 to 1/2 part brown concrete sand

Tools for Panel 6- 3/8" slicker

Tools for Panel 7- Stucco and Harling trowels, Churn brush and garden hose with water to expose aggregate the next day.

Panel #8

Pennsylvania's Rockhill Granite, (trappe rock), pointed in a **Beveled Ridge joint which had the reddish/brown sand aggregates exposed for a distressed and weathered appearance

Mortar Mix: 1 part ® Mortar G #DGM 100                  (light brown/mud colored)
                 1/4-1/2 part brown concrete sand                  1/8 part medium grade slag bits

 

Finish Tools- 1/2" slicker, Churn brush and garden hose with water to expose aggregate the next day.

Panel #9

Philadelphia's Chestnut Hill Stone (Wissahickon Schist), pointed in a **Beveled Ridge joint

Mortar Mix:  1 part ® Mortar G #DGM 250                   (greenish ochre-brown colored)
                  1/4 part mica fleck inclusions
                   added to simulate the
                   Pennsylvania's Schuylkill River sand
                   which has naturally occurring shist
                   fleck inclusions.

Finish Tools- 1/2" slicker, Churn brush

Note to those in Mt. Airy Region of Philadelphia- The above mix, or substituting DGM 200, is a good match for most Wissahickon Schist repointing work needed on buildings built before 1940.

Panel #10

 


The Overhung Ridge joint is often misinterpreted as one of the ribbon joints mentioned above. Overhung Ridge is a joint that meets the flush face of the semi-squared block of stone above it, having a trailing edge to the stone above it and a ruled edge with a inward bevel meeting to the stone below it. Usually the left side of the head joint has the trailing edge and the right side of the head joint, the ruled edge with bevel.

® Mortar G #DGM 250 (greenish ochre-brown colored)

Tools- 1/2" ribbon jointer, loop and a level

 

Overhung Ridge Joint
 

Note that often in Overhung Ridge pointing of snecked rubble stonework, the head joints can be perfectly perpendicular with the horizontally level bed joints or the head joints are angled from the level bedding plane. From a distance this joint appears to make the semi-squared stones seem more squarely shaped. It also makes the joints look a lot like a ribbon joint, which they are not. Although no painted lime lines or additionally material is added on the surface of the ruled lines, the tightly compressed flat area of the Overhung Ridge joint typically dries lighter than the trailing and ruled edge which is scraped away to bleed into the surrounding texture of stone. This gives the appearance of a painted ribbon joint, but is not to say that in some instances pencylling was not still carried out. In Chestnut Hill, Philadelphia many original Overhung Ridge pointed buildings throughout Germantown Avenue and all the surrounding side streets can still be viewed.


 

The grapevine joint in stonework is a protruded bead. Easton, PA

Note to those in College Hill and the Easton, PA area:
1 part ® Mortar G #DGM 200 (brown/grayish color) and 1/4 part washed coal flecks, (or medium grade slag bits), is a good match for most mortar repointing work needed on buildings built there before 1940.


Repointing of the entire Easton Cemetery Chapel, Easton, PA. The work included numbering, dismantle and re-setting sections of stonework. Mortar Mix: 1 part ® Mortar G #DGM BLACK



This Landenberg, PA farmhouse was repointed and one large brick chimney was completely rebuilt. Color code DGM 50 ® mortar. Stone joint style is "Brushed Back" using a wire duster tool.

Note- All the photos depicting Color code "DGM 50" is what can be used to replicate this off-white color that we have also called "Standard Cream Color" in the past. Everything required except water and mixing is already in a bag of ® mortar. However, regular yellow mason's sand that meets ASTM C-144 specifications and NHL 3.5 could be mixed on site to also reproduce this color, or a shade very close to this color at a lesser cost. A mason can use yellow, brown, white or any other sand that meets ASTM C-144 specifications to achieve a similar hue to that of the sand color when using a Natural Hydraulic Lime as the binder.



Log Chinking, Ye Alde Calk, Mend The Gap Between Brick / Stone and Frames



Click here for a Whitewash/Colorwash Recipe