® Mortar
For doing repointing work, stucco and plaster work or for laying up masonry units with a
significant CO2 savings
over modern materials used for the same applications.
Our on-line calculator gives the CO2 savings result you receive.
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The advantage of the pre-blended material with sand and pigment already added is that the mixing can take place on each level of scaffold, if suitable conditions allow using the drill and paddle mixing method, with no excess sand piles or other bags of material stored on site.
® pre-blended mortar is all you need. Having all the materials in one bag reduces the temptation for masons to add Portland cement to the straight Natural Hydraulic Limes thinking this is what is customary when they use local type S hydrated lime. The pre-blended material ensures that the engineering of the mortar’s final properties is kept in a high quality control environment with the right sand and the right pigments for consistent color.
® Lime Mortar And Color-Matching System
NO Portland Cement is present in
® mortars.
® mortars will still reach over 750 p.s.i. as is required for a type N mortar while maintaining a high permeability that is beneficial for repointing and repair work on historic structures originally built with lime and sand mortar.
® Mortars can be used for sustainable applications in stucco, interior plaster, laying up of masonry units, stonework and as historic building repointing mortars.
The colors shown below represent the 9 stock
® Mortar colors. Click on the image of the mortar kit to open the image in another window for printing it.
Disclaimer: Many factors affect how this image may appear on your computer monitor and how it prints on your specific printer. Print this page to provide a similar representation of the actual shades of all stock
® Mortars. It is suggested that you purchase the
® Mortar kit so that you may view each strip individually or hold one or more of these channels of dried mortar up to a building to determine a match when planning to duplicate a repointing mortar.
Click here to view or print the data sheet for
® Mortars
® Lime Mortar Kit and Color-Matching System
An
® Mortar kit has the 9 stock colors of
® Mortar and 4 custom blends using our stock colors. The four example blends have some commonly found inclusions added to more closely match some typical historic mortar joints. This is done as an example of how you could use the 9 stock colors to produce hundreds of new shades and find ones specific to your various applications. The 4 custom blends have the inclusions and aggregates slightly exposed to duplicate a weathered surface in order to demonstrate how you can tweak the final appearance of a mortar to make it an indistinguishable match such as for patch pointing applications on historic buildings. You can hold one or more of these strips up to the original mortar on a building to ascertain which stock color or blend may be a match.
® Mortar colors are earth tone shades developed over 25 years to duplicate the majority of the mortar colors found on vintage buildings throughout the United States. You can add local aggregates from your region in various degrees in order to more closely match the color and texture of the building’s original mortar joints when the joints are properly tooled.
Please call for advice or if you need service regarding where to mail samples for mortar analysis in order to have a custom mortar duplicated or to design a mix if one of our stock colors or blends will not suffice.
The cost of the mortar kit is $20.00 (US) and includes shipping to the address you specify.
| or call LimeWorks.us at 215-536-6706 to order a kit or for further information. |
For more extensive museum quality repairs please consider ordering a Building Conservator’s “Available Aggregate/Sand Library.” These are the aggregates available for custom
® Mortar mixes intended to be used by the design of architectural conservators to more closely simulate original sands and inclusions found in historic mortar formulations.
The cost is $40 (US) and includes shipping to the address you specify.
| Order sand library (mini) | or call LimeWorks.US at 215-536-6706 to order a kit or for further information. |
® Sand Mastic™|
Sand Mastic™ is a specially formulated dry powdered blend of Hydraulic lime and well-graded sands. Sand Mastic™ is mixed on-site with independently purchased raw and boiled linseed oils not included with the product. The mastic produces a flexible vertical and horizontal pointing mortar which can be used between the juncture of masonry and wood elements or where movement joints may occur. Cost is $90 for a 32 pound pail. |
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Takcoat™ is a specially formulated interior one-coat plaster based on Hydraulic Lime, aggregates and VOC free additives.
It is used as a transitional plaster coat over smooth substrates without the need for priming with sanded or acrylic primer,
or as a one-coat lime finish over smooth substrates if properly applied. Takcoat™ is a neutral white or custom colored
dry powdered plaster supplied in 38.5 lb pails to which mixing water is added on the job site.
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Suitable substrates include:
® MortarDocuments:
® Mortar Installation Tutorial
® Mortar Application Instructions
Specifications for Plaster on Wooden Lath
Specifications for Plaster on Metal Lath
Specifications for Plastering on Masonry - Brick, Block, Stone
Specifications for Plaster on Adobe/Cob
Specifications for Injection Grouting
Specifications for Plaster on Strawbale
Specifications for Plaster on Concrete
Specifications for Cladding NHL
Specifications for Masonry Bedding Grout
Specifications for Lime Concrete
Masonry Repointing and Reconstruction Specifications
Type G Mortar Data Sheet (Submittal)
Type F Mortar Data Sheet (Submittal)
Takcoat™ - Interior Natural Wall Finish and Transition Plaster
Takcoat™ - Material Safety Data Sheet
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Simple
Recipes For Making Compatible Repointing Mortar, Historic Masonry
Repair Mortars, Stucco and Plaster using
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Panel #1 |
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Common Bond in Brickwork Upper:
Modern, stiff mud, wire cut standard 7-5/8 Mortar
Mix: 1 part Lower:
Historic, stiff mud, wire cut smooth Mortar
Mix: 1 part Finish Tools- 3/8" slicker, 1/8" slicker, 1/16" slicker |
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| Panel #2 | ||||||
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Carolina variegated sandstone pointed in a Beveled Ridge joint Mortar
Mix: Finish Tools- 3/8" slicker, 1/2" slicker |
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| Panel #3 | ||||||
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Variegated siliceous Iron stone pointed in a Raised and Ruled White Ribbon joint over a neutral colored background mortar brushed flat Background White
Ribbon Finish Tools- 1/2" slicker, Wire Duster and 1/2" ribbon jointer and a loop |
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| Panel #4 | ||||||
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Diopsidic sandstone (Serpentine-like (green) pointed in a Cobweb Ribbon (cobweb also Serpentine-like (curves)!) Mortar
Mix: Finish Tools- 1/2" slicker, Wire Duster and 1/2" ribbon jointer and a loop |
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| Panel #5 | ||||||
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Limonitic sandstone (yellowish brown) pointed in a Grapevine Stone joint, (not to be confused with the commonly named grapevine joint in brickwork where in that case an incised 1/8 line is impressed into the wet mortar when striking with a grapevine jointer tool.) Mortar
Mix: 1/2 part Finish Tools- 1/2" slicker, 1/2" Stone Grapevine Jointer |
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| Panel #6 | ||||||
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Appalachian Bluestone (a sedimentary sandstone) pointed in a **Beveled Ridge joint which had the yellow sand aggregates exposed for a weathered appearance Mortar
Mix: 1 part |
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Exterior, weathered, (by exposing aggregates) brown coat plaster (AKA stucco, render). Inclusions of lime chunks (see note above) were dashed into the wet plaster Mortar
Mix: 1 part Tools for Panel 6- 3/8" slicker Tools for Panel 7- Stucco and Harling trowels, Churn brush and garden hose with water to expose aggregate the next day. |
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Pennsylvania's Rockhill Granite, (trappe rock), pointed in a **Beveled Ridge joint which had the reddish/brown sand aggregates exposed for a distressed and weathered appearance Mortar
Mix: 1 part
Finish Tools- 1/2" slicker, Churn brush and garden hose with water to expose aggregate the next day. |
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| Panel #9 | ||||||
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Philadelphia's Chestnut Hill Stone (Wissahickon Schist), pointed in a **Beveled Ridge joint Mortar
Mix: 1 part Finish Tools- 1/2" slicker, Churn brush Note to those in Mt. Airy Region of Philadelphia- The above mix, or substituting DGM 200, is a good match for most Wissahickon Schist repointing work needed on buildings built before 1940. |
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| Panel #10 | ||||||
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Note that often in Overhung Ridge pointing of snecked rubble stonework, the head joints can be perfectly perpendicular with the horizontally level bed joints or the head joints are angled from the level bedding plane. From a distance this joint appears to make the semi-squared stones seem more squarely shaped. It also makes the joints look a lot like a ribbon joint, which they are not. Although no painted lime lines or additionally material is added on the surface of the ruled lines, the tightly compressed flat area of the Overhung Ridge joint typically dries lighter than the trailing and ruled edge which is scraped away to bleed into the surrounding texture of stone. This gives the appearance of a painted ribbon joint, but is not to say that in some instances pencylling was not still carried out. In Chestnut Hill, Philadelphia many original Overhung Ridge pointed buildings throughout Germantown Avenue and all the surrounding side streets can still be viewed. |
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![]() The grapevine joint in stonework is a protruded bead. Easton, PA Note to those in College Hill and the Easton, PA area: 1 part ® Mortar G #DGM 200 (brown/grayish color) and 1/4
part washed coal flecks, (or medium grade slag bits), is a good match for most mortar
repointing work needed on buildings built there before 1940.Repointing of the entire Easton Cemetery Chapel, Easton, PA. The work included numbering, dismantle and re-setting sections of stonework. Mortar Mix: 1 part ® Mortar G #DGM BLACK![]()
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Log Chinking, Ye Alde Calk, Mend The Gap Between Brick / Stone and Frames |
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